Figure 2-1 – Deliveries by province: Food Industry (NAICS 311)

Quebec 22%
Ontario 40%
Alberta 13%
British Columbia 7%
Rest of Canada 17%

Source: Statistics Canada, 2003

Return to Figure 2-1

Figure 2-2 – Breakdown of deliveries: Food Industry (NAICS 311)

Animal Food 8%
Flour 9%
Sugar & Confectionery 6%
Fruits & Vegetables 9%
Dairy Products 16%
Meat 29%
Fish & Seafood 7%
Bakeries 8%
Other Food 8%

Source: Industry Canada, 2003

Return to Figure 2-2

Figure 2-3 – Trends in energy consumption: Food Industry (NAICS 311)

  1990 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003
Total energy (TJ) 83,860 75,241 80,279 95,646 87,576 94,895 98,175 92,103 93,429 99,155 94,498 94,768 94,248
Natural gas (TJ) 58,157 47,778 52,230 64,934 57,056 58,053 60,882 57,598 59,818 63,060 60,429 57,543 59,294
Electricity (TJ) 18,631 19,339 20,416 21,866 23,255 26,860 27,915 25,676 24,839 25,057 24,330 26,246 26,519
Other (TJ) 7,072 8,124 7,633 8,846 7,265 9,982 9,378 8,829 8,772 11,038 9,739 10,979 8,435

Source: CIEEDAC, 2003

Return to Figure 2-3

Figure 2-4 – Breakdown of energy sources: Food Industry (NAICS 311)

Natural Gas 63%
Electricity 28%
Other 9%

Source: CIEEDAC, 2003

Return to Figure 2-4

Figure 2-5 – Breakdown of water use: Food Industry (NAICS 311)

Food Share
Meat & Poultry 16%
Fish 28%
Fruits & Vegetables 10%
Dairy Products 7%
Flour & Cereals 7%
Vegetable Oils 11%
Pastry 1%
Sugar 3%
Other 17%

Source: Environment Canada, Survey 1991

Return to Figure 2-5

Figure 2-6 – Breakdown of deliveries: Food Industry (NAICS 311)

Animal Food 8%
Flour 9%
Sugar & Confectionery 6%
Fruits & Vegetables 9%
Dairy Products 16%
Meat 29%
Fish & Seafood 7%
Bakeries 8%
Other Food 8%

Source: Industry Canada, 2003

Return to Figure 2-6

Figure 2-7 – Breakdown of deliveries: Meat Processing Industry (NAICS 311)

52% Animal Slaughtering
25% Rendering and Meat Processing from Carcasses
24% Poultry Processing

Source: Industry Canada, 2003

Return to Figure 2-7

Figure 2-8 – Trends in energy consumption: Meat Processing (NAICS 3116)

  1990 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003
Total energy (TJ) 12,600 13,275 14,613 17,929 13,644 16,100 15,484 15,700 16,256 19,201 19,587 18,151 17,419
Natural gas (TJ) 7,916 8,175 9,491 12,058 8,330 9,404 9,665 9,490 10,400 12,490 13,501 11,560 10,905
Electricity (TJ) 3,820 4,044 4,266 4,454 4,664 5,808 5,119 5,473 5,301 6,084 5,434 5,820 5,869
Other (TJ) 864 1,056 856 1,417 650 888 700 737 555 627 652 771 645

Source: CIEEDAC, 2003

Return to Figure 2-8

Figure 2-9 – Breakdown of energy sources: Meat Processing (NAICS 3116)

Natural Gas 63%
Electricity 34%
Other 4%
Total 100%

Source: CIEEDAC, 2003

Return to Figure 2-9

Figure 2-10 – Breakdown of water expenditure: Meat Processing (NAICS 3116)

100% Meat Product Manufacturing
33% Animal Slaughtering
29% Rendering and Meat Processing from Carcasses
38% Poultry Processing

Source: Statistics Canada, Annual Survey of Manufacturers, 2003

Return to Figure 2-10

Figure 2-11 – Breakdown of energy expenditure: Animal Slaughtering (NAICS 311611)

Natural Gas 37%
Electricity 56%
Other 7%

Source: Statistics Canada, Annual Survey of Manufacturers, 2003

Return to Figure 2-11

Figure 2-12 – Pork slaughtering and processing: main steps in the process

Main steps in the process of pork slaughtering and processing:

Approval of Animals -->Stunning -->Bleeding -->Washing -->Scalding and Depilating -->Singeing and Scraping -->Removal of Feet -->Evisceration -->Inspection -->Separation into Sides -->Preparation of Leaf Fat -->Weighing -->Sweating -->Processing.

Return to Figure 2-12

Figure 2-13 – Beef slaughtering and processing: main steps in the process

Main steps in the process of beef slaughtering and processing:

Approval of Animals -->Stunning -->Bleeding -->Removal of Feet -->Ventral Hide -->Feet and Collar Hide -->Flaying -->Evisceration -->Inspection -->Separation in ½ Carcasses -->Trimming -->Weighing -->Sweating -->Processing.

Return to Figure 2-13

Figure 2-14 – Breakdown of energy expenditure: Rendering and Meat Processing from Carcasses (NAICS 311614)

Natural Gas 33%
Electricity 45%
Other 22%

Source: Statistics Canada, Annual Survey of Manufacturers, 2003

Return to Figure 2-14

Figure 2-15 – Breakdown of energy expenditure: Poultry Processing Industry (NAICS 311615)

Natural Gas 32%
Electricity 57%
Other 11%

Source: Statistics Canada, Annual Survey of Manufacturers, 2003

Return to Figure 2-15

Figure 2-16 – Poultry slaughtering and processing: main steps in the process

Main steps in the process of poultry slaughtering and processing:

Approval of Animals -->Stunning and Sorting (-->Dead Animals) -->Bleeding -->Scalding and Plucking -->Removal of Head and Feet -->Evisceration and Rinsing -->Inspection -->Chilling -->Cut Up and Conditioning -->Processing.

Return to Figure 2-16

Figure 2-17 – Breakdown of deliveries: Food Industry (NAICS 311)

Animal Food 8%
Flour 9%
Sugar & Confectionery 6%
Fruits & Vegetables 9%
Dairy Products 16%
Meat 29%
Fish & Seafood 7%
Bakeries 8%
Other Food 8%

Source: Industry Canada, 2003

Return to Figure 2-17

Figure 2-18 – Breakdown of deliveries: Dairy Product Manufacturing (NAICS 3115)

Fluid Milk 43%
Butter, Cheese and Dry and Condensed Dairy Products 51%
Ice Cream and Frozen Desserts 6%

Source: Industry Canada, 2003

Return to Figure 2-18

Figure 2-19 – Trends in energy consumption: Dairy Product Manufacturing (NAICS 3115)

  1990 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003
Total energy (TJ) 11,791 10,772 10,328 12,333 10,962 12,646 12,486 12,630 13,361 13,173 12,696 12,753 12,247
Natural gas (TJ) 7,163 6,186 6,032 7,930 6,333 7,470 7,150 7,945 8,828 8,039 8,284 8,351 7,942
Electricity (TJ) 3,247 3,122 3,068 3,294 3,964 3,856 3,629 3,783 3,930 3,218 3,383 3,491 3,846
Other (TJ) 1,381 1,464 1,228 1,109 665 1,320 1,707 902 603 1,916 1,029 911 459

Source: CIEEDAC, 2003

Return to Figure 2-19

Figure 2-20 – Breakdown of energy sources: Dairy Product Manufacturing (NAICS 3115)

Natural Gas 65%
Electricity 31%
Other 4%

Source: CIEEDAC, 2003

Return to Figure 2-20

Figure 2-21 – Trends in energy costs: Dairy Product Manufacturing (NAICS 3115)

  Fluid Milk Butter, Cheese
and Dry
and Condensed
Goods
Ice Cream and
Frozen Desserts
1993 50.0 42.4 5.5
1994 50.4 48.7 5.9
1995 49.1 51.6 6.0
1996 48.8 49.0 6.5
1997 44.7 48.3 6.8
1998 42.2 48.6 8.8
1999 36.6 55.5 9.8
2000 43.9 70.4 11.9
2001 55.4 76.1 13.8
2002 57.9 68.7 13.4
2003 67.6 73.3 13.9

Source: Industry Canada, 2003

Return to Figure 2-21

Figure 2-22 – Breakdown of energy expenditure: Dairy Product Manufacturing (NAICS 3115)

Fluid Milk 44%
Butter, Cheese and Dry and Condensed Goods 47%
Ice Cream and Frozen Desserts 9%

Source: Industry Canada, 2003

Return to Figure 2-22

Figure 2-23 – Energy intensity: Dairy Product Manufacturing (NAICS 3115)

  1990 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003
Total Energy (Total GJ/kilolitre) 1.61 1.56 1.52 1.75 1.52 1.76 1.68 1.69 1.78 1.76 1.68 1.73 1.62
Fuels (Thermal GJ/kilolitre) 1.16 1.11 1.07 1.28 0.97 1.23 1.19 1.19 1.26 1.33 1.23 1.26 1.11
Electricity (Electrical GJ/kilolitre) 0.44 0.45 0.45 0.47 0.55 0.54 0.49 0.51 0.52 0.43 0.45 0.47 0.51

Source: CIEEDAC, 2003

Return to Figure 2-23

Figure 2-24 – Breakdown of energy consumption: Fluid Milk Manufacturing (NAICS 311511)

Activity Energy consumption
(kWh/litre)
Separation 0.0271
Other 0.0281
Approval 0.0507
Conditioning 0.0789
Refrigeration 0.0843
Cleaning in Place 0.093
Heating, Ventilation and Air Conditioning 0.127
Pasteurization & Homogenization 0.2145
Establishment Total 0.2943
Total Plant Excluding Cooling 0.2896
Electricity Share 55%
Natural Gas Share 78%
Other Fuels 68%

Source: National Dairy Council of Canada, survey 1998

Return to Figure 2-24

Figure 2-25 – Fluid milk: main steps in the process

Main steps in the process of fluid milk:

Milk Reception -->Storage -->Separation and Standardization (-->Cream) -->Homogenization -->Pasteurization -->Storage -->Conditioning -->Packaging -->Shipping.

Return to Figure 2-25

Figure 2-26 – Cultured dairy products (eg: yogurt): main steps in the process

 

Main steps in the process of cultured dairy products:

Milk Reception -->Storage -->Separation and Standardization (<- -->Cream) -->(Ingredients -->) Batches -->Homogenization -->Pasteurization (-->Storage) -->(Fermentation Preparation -->Fermentation [-->X* -->Conditioning -->Packaging -->Storage -->Shipping (Set Style Products)]) X* -->Maturation Chilling -->Storage -->Conditioning -->Packaging -->Storage -->Shipping (Stirred Products).

* X = an external process or item is applied/introduced.

Return to Figure 2-26

Figure 2-27 – Production of butter and ice cream: main steps in the process

Main steps in the process of theproduction of butter and ice cream.

Cream Storage -->(Butter) Pasteurization -->Storage -->Churning -->Conditioning -->Packaging -->Shipping.

Cream Storage -->Batches (<- Ingredients) -->Homogenization -->Pasteurization -->Storage -->Freezing (<- Air) -->X* (<- Ingredients and Fruits) -->Extrusion Conditioning -->Packaging -->Shipping.

* X = an external process or item is applied/introduced.

Return to Figure 2-27

Figure 2-28 – Production of cheese: main steps in the process

Main steps in the process of theproduction of cheese.

Milk Reception -->Storage -->(Ingredients [recovered products, concentrated protein material] -->) Separation and Standardization (<--->Cream) -->Pasteurization -->(Fermentation Preparation -->Fermentation -->) X* -->Maturation -->Renneting -->Curdling -->Cutting

-->Draining (-->Whey <- Molding -->Extraction -->Conditioning -->Packaging -->Shipping.) -->Turning -->Cubing -->Salting

-->Draining -->Turning -->Cubing -->Salting (-->Molding -->Extraction -->Conditioning -->Packaging -->Shipping.) -->Bagging -->Packaging -->Shipping.

* X = an external process or item is applied/introduced.

Return to Figure 2-28

Figure 2-29 – Dry and Condensed Dairy Products: main steps in the process

Main steps in the process of dry and condensed dairy products.

Milk Reception -->Storage -->Separation and Standardization (-->Cream.) -->Storage

Storage -->Preheating (<- Whey) -->Evaporation -->Drying -->Conditioning and Packaging -->Shipping (Dry Products).

Storage -->Evaporation -->Homogenization -->Conditioning -->Sterilization -->Packaging -->Shipping (Evaporated Products).

Return to Figure 2-29

Figure 2-30 – Breakdown of Deliveries: Beverage Manufacturing (NAICS 3121)

Soft Drinks 37%
Breweries 44%
Wineries 9%
Distilleries 10%

Source: Industry Canada, 2003

Return to Figure 2-30

Figure 2-31 – Trends in energy cost: Beverage Manufacturing

  Beverages Soft Drinks Breweries Wineries Distilleries
  Energy cost
(millions of $)
Energy cost
(millions of $)
Energy cost (millions of $) Energy cost (millions of $) Energy cost (millions of $)
1993 100.5 37.0 44.3 2.6 16.6
1994 101.4 36.1 45.2 2.2 17.8
1995 93.1 30.9 43.8 2.2 16.2
1996 90.6 32.6 40.0 3.0 15.1
1997 93.2 38.2 38.5 2.8 13.8
1998 98.1 39.3 40.3 2.8 15.8
1999 102.7 40.5 44.1 3.2 14.8
2000 159.8 53.5 73.4 5.0 27.9
2001 181.7 53.3 85.4 5.8 37.1
2002 174.3 48.3 81.4 6.2 38.4
2003 184.5 48.2 87.2 8.5 40.7

Source: Industry Canada, 2003

Return to Figure 2-31

Figure 2-32 – Breakdown of energy expenditure: Beverage Manufacturing (NAICS 3121)

Breweries 47%
Distilleries 22%
Soft Drinks 26%
Wineries 5%

Source: Industry Canada, 2003

Return to Figure 2-32

Figure 2-33 – Breakdown of water use: Beverage Manufacturing (NAICS 3121)

  Share of Use
Breweries 47%
Distilleries 32%
Soft Drinks 10%
Wineries 11%

Source: Environment Canada, Survey 1991

Return to Figure 2-33

Figure 2-34 – Breakdown of energy expenditure: Soft Drink Manufacturing (NAICS 31211)

Natural Gas 31%
Electricity 57%
Other 12%

Source: Statistics Canada, Annual Survey of Manufacturers, 2003

Return to Figure 2-34

Figure 2-35 – Energy intensity: Soft Drink Manufacturing (NAICS 31211)

  1991 1992 1993 1994 1995 1996 1997 1998
Energy intensity (MJ)/hectolitre 78 57 93 83 97 87 65 64

Source: Statistics Canada, CIEEDAC, 1998

Return to Figure 2-35

Figure 2-36 – Soft Drink Manufacturing: main steps in the process

Main steps in the process of soft drink manufacturing.

Process Water -->Standardizing Batch (<- Concentrates, Extracts, Liquids/Liquid Sugar) -->Storage -->Pasteurization (-->Carbonation) -->Chilling Storage -->Conditioning (<- Carbonation) -->Packaging -->Shipping

Main steps in the process of soft drink manufacturing.

Return to Figure 2-36

Figure 2-37 – Trends in energy cost: distilleries (NAICS 31214)

In 2003, energy consumption by Canadian distilleries cost $41 million, accounting for 22 percent of the entire beverage industry (breweries accounted for 49 percent and soft drinks for 26 percent). From 1994 to 2003, energy-related expenditure (fuel and electricity purchases) posted an average annual increase of 9.6 percent. However, although these costs were relatively constant (even declining somewhat) from 1994 to 1999, they have increased since 2000 as a direct consequence of the increasing cost of natural gas and petroleum products. While the energy bill represented 3.8 percent of manufacturing costs in 1994, it was 8.0 percent in 2003 despite the sector’s efforts to increase energy efficiency.

Source: Industry Canada, 2003

Return to Figure 2-37

Figure 2-38 – Breakdown of energy expenditure: distilleries (NAICS 31214)

Natural Gas 65%
Electricity 15%
Other 20%

Source: Statistics Canada, Annual Survey of Manufacturers, 2003

Return to Figure 2-38